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 Category: Tutorials, White Papers, App Notes, etc.: White Papers: Sunday, May 19, 2013
The DFM Pandemic: How Many Chips Have to Die?   
Company: Pyxis Technology, Inc.
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In the context of digital ICs, the phrase design for manufacture (DFM) refers to a variety of techniques used during the process of creating the design so as to facilitate its being manufactured. Meanwhile, the term "yield" refers to the number of die that work as a percentage of the total number of die on the silicon wafer; hence, the phrase design for yield (DFY) refers to any techniques used to improve the yield of a particular device. In reality, these concepts and techniques are so intertwined that it is becoming common to consider them as being a single DFM/DFY entity.

There have been some efforts with regard to DFM/DFY random (statistical) yield; to date, however, almost all of the focus on systematic yield issues has been in the area known as front end-of-line (FEOL). (The concepts of random and systematic yield are introduced later in this paper.) FEOL encompasses the diffusion, poly, and contact layers forming the transistors; that is, everything below metal layer 1. At the 90 nanometer node, however, the routing in the metal layers is becoming a significant systematic yield issue which no one has addressed thus far. As we move to the 65 nanometer node and below, routing will become a major yield limiter for designs.

This paper first introduces the DFM/DFY problems associated with technology nodes of 90nm and below. Next, the paper considers the traditional split between design and manufacturing coupled with the inadequacies of current DFM/DFY techniques. Finally, the paper discusses the way in which these problems can be addressed by means of next-generation routing technologies.

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Keywords: Pyxis Technology, physical design, placement & routing, design for yield, design-for-yield, DFY, design for manufacturing, design-for-manufacturing, DFM, ASIC design, EDA tools,
205/23866 10/1/2007 9261 351
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